Key Applications of Direct-Emission Spectrometers in the Precision Casting Industry
Direct-emission spectrometers can address quality issues in precision castings. Due to a lack of scientific design guidance, process designers struggle to control deformation based on experience, resulting in casting machining allowances that are typically 1-3 times larger than those in foreign countries. Qianrong Instruments' direct-emission spectrometers can address these issues for foundries.
First, low process standards and poor quality of precision castings are the primary challenges facing domestic precision castings.
Second, large machining allowances, resulting in high energy and raw material consumption, long processing cycles, and low production efficiency, have become bottlenecks hindering the industry's development.
Third, addressing issues such as how to reduce costs, improve production efficiency, and ensure product quality.
Direct-emission spectrometers address these issues for foundries. We have developed the following solutions:
First, traditional furnace batching relies on manual judgment, which makes it difficult to ensure consistent quality. Direct-emission spectrometers (DESs) can address foundries' needs for rapid pre-furnace testing. In particular, advanced testing equipment with rigorous and comprehensive data control for carbon and silicon analyzers ensures accurate molten iron mixing during the casting process, improving casting quality. Rapid testing saves energy, increases production, and enhances business profitability.
Second, post-furnace testing: Castings are tested and analyzed using DESs, providing customers with effective data that meets industry certification requirements. This can satisfy buyers with high-precision procurement requirements, increase customer confidence in our products, and enhance product reliability.
Third, high-frequency infrared carbon and sulfur analyzers and multi-element analyzers can help foundries control raw material quality. By testing for carbon, sulfur, silicon, manganese, phosphorus, and other elements in pig iron and scrap steel, foundries can ensure high quality. This reduces procurement risks and costs, while effectively controlling incoming material quality inspections. This reduces production risks and improves economic efficiency.
